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Dry Ice Blasting in the Parts Molding & Forming Industries
Core Boxes
Dry
ice blasting allows the molds to be cleaned in place. They need
not be removed and can even be cleaned hot. Reduce line down time
up to 90% over conventional cleaning. Permanent core molders use
dry ice blasting to clean mold release agents because their residue
can cause mold fouling and lubbers. No added solvents or water
needed; dry ice leaves no residue. It also cleans the slot and
screen vents at the same time. Dry ice cleaning will not damage
the molds, or distort their shape, so their productive life is
increased.
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Interior Parts and Panels
Acoustic
and Vibratory Mats - Dashboards and Door Assemblies - Headliners
- Steering Wheels. Molds used to manufacture fibrous acoustical
and thermal management materials, dash and door assemblies, automotive
headliners, and steering wheels are cleaned using dry ice blasting.
The ability to clean tooling hot and
in-place results in significant reductions in down-time and greater
productivity.
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Tires and Gaskets
Nearly
every major tire manufacturing plant cleans molds hot and in-place
using dry ice blasting. Compared to cooling the molds, removing
them from the press and cleaning them in a remote location, dry
ice blasting results in significantly greater productivity. Dry
ice blasting eliminates wear on the molds, no wearing from blasting
grit, or need for scraping with other tools. Dry ice blast cleaning
clears build-up that causes mold fouling and improper curing of
tires. Dry ice cleaning also clears the mold vents and micro
vent in the curing molds, allowing the needed ventilation.
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Seats
Dry
ice blasting allows molds for seats, and seat parts, to be cleaned
on-line, lowering line slowdowns and the need to remove molds
for cleaning.
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Polycarbonate Plastics
Dry
ice blasting removes hardened plastic, mold release agents, and
plastic build-up. Dry ice blasting does not require solvents or
the disassembly of the molds or work transfer system. Dry ice
blast cleaning leaves a smooth surface, preventing damage to the
finished product surface, thus lowering waste and scrap costs.
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Mold Cleaning
Cleaning
using dry ice blasting removes built-up release agent, overspray,
and other molding process by-products. Heavy build-up, up to three
inches thick, can be removed by dry ice blasting, leaving no secondary
toxic waste from solvents.
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